Welcome to the Process Safety section of NitinJadhav.com – your go-to destination for in-depth knowledge, practical guides, and real-world case studies in the field of process safety and loss prevention.
This category is dedicated to chemical engineers, safety professionals, EPC consultants, plant managers, and risk analysts who work across the oil & gas, petrochemical, refinery, fertilizer, and energy sectors. Here, we break down complex concepts related to HAZOP, LOPA, SIL, QRA, Fire Risk Assessments, PSM, hazard identification, and emergency response planning into clear, actionable insights.
Explore well-researched content aligned with OISD, NFPA, API, CCPS, IEC 61511, and other global safety standards. Whether you’re working on greenfield projects, revamps, or safety audits, our blogs help you stay updated with the latest methodologies, regulatory updates, and industry best practices.
At NitinJadhav.com, we aim to empower professionals to design safer plants, mitigate major accident hazards (MAHs), and build a culture of safety excellence.
A complete guide to Quantitative Risk Assessment (QRA) for process industries. Learn its purpose, step-by-step methodology, software tools, regulatory standards, and real-world application in risk-based design.
What is QRA? Quantitative Risk Assessment Explained for Engineers Read Post »
Understand the Fire and Gas Detection Philosophy used in oil & gas, petrochemical, and chemical plants. This guide covers detector types, placement logic, safety integration, and engineering standards.
Fire and Gas Detection Philosophy – Basics for Engineers Read Post »
A complete list of process safety studies like HAZOP, QRA, SIL, and LOPA categorized by project phase. Essential guide for engineers, safety professionals, and project managers in chemical and oil & gas industries.
Process Safety Management (PSM) is a structured system to prevent major chemical accidents. This article explores 10 golden rules of PSM, derived from OSHA and CCPS standards, to help industries strengthen their safety culture and minimize operational risk.
🔍 What is Process Safety Management (PSM)? Read Post »
A complete guide on calculating the correct pipe size for fire water systems using flow rate and velocity. Includes formulas, standard pipe dimensions, velocity guidelines, and a free live calculator.
🔥 Pipe Size Calculation for Fire Water System – Step-by-Step Guide with Free Calculator Read Post »
Easily convert flow rates between m³/h, GPM, L/s, and more using this free Flow Rate Converter tool. Designed for process engineers and fluid mechanics professionals.
💧 Flow Rate Converter – Instantly Convert Between Different Flow Units Read Post »
Convert meters to feet, inches to centimeters, and more with our fast, easy-to-use Length Unit Converter tool. Perfect for engineers, safety professionals, and students who need accurate unit conversions.
🧮 Length Unit Converter – Instantly Convert Between cm, m, inch, feet & More! Read Post »
Discover the top 10 software tools every process safety engineer must master in 2025—from PHAST and SAFETI to PHAWorks and BowTieXP. Boost safety, compliance, and efficiency in your projects.
🧠 Top 10 Software Tools for Process Safety Engineers in 2025 Read Post »
Learn the core of Process Hazard Analysis (PHA), key techniques like HAZOP, regulatory guidelines, and how PHA ensures safe, compliant industrial operations.
🔍 Introduction to Process Hazard Analysis (PHA) Read Post »
Discover the complete methodology of SIL Verification and Validation, including step-by-step guidance, IEC 61511 requirements, and a real-life case study of HIPPS in a petrochemical facility.
SIL Verification and Validation – Complete Methodology with Case Study Read Post »
In high-risk industries like oil & gas, safety isn’t optional—it’s critical. Quantitative Risk Assessment (QRA) helps identify, quantify, and control hazards before they become disasters. Learn how QRA adds value, improves design, reduces cost, and ensures regulatory compliance in oil & gas projects.
QRA (Quantitative Risk Assessment): Why It Matters in Oil & Gas Projects Read Post »
Discover the top 5 process safety software tools every engineer must know in 2025—from PHAST and SAFETI to exSILentia and PHAWorks. Enhance safety, compliance, and performance with cutting-edge digital solutions for hazard analysis, SIL, QRA, and more.
🖥️ Top 5 Software Tools for Process Safety Engineers in 2025 Read Post »